If one is searching for a level sensor, one can be quickly overwhelmed by the large choice. Practical for limit level detection or continuous measurement can be ordered in a number of technologies and design variants. But how do I find the appropriate level sensor for my application?
If one really wants to select a level sensor, the most important selection criterion is the electrical output function. If one really wants to monitor a limit in a tank, e.g. dry running (empty) or overfilled (full), then the level sensor should actually be a level switch. However, if it is important to monitor the contents of a tank at length (e.g. 0 ? 100 % fill level), the other needs continuous measurement (= level sensor).
The distinction between level sensor and level switch automatically results in the exclusion of many technologies, if one wants the most economical solution. Although a level sensor with combined electronics can communicate both an analogue signal and switching signals, a pure level switch is definitely the cheaper solution, if the application form is limit level measurement only.
The selection of the most suitable measurement technology
Continuous measurement with float
Level sensors typically feature continuous analogue output signals, such as 4 ? 20 mA or 0 ? 10 V, which permit the accurate measurement of level and its variation. The sensors can be based on a variety of measurement technologies such as for example magnetostriction, reed-chain technology, hydrostatic, ultrasound, radar and many more ? the choice of which varies from manufacturer to manufacturer.
Point measurement with optoelectronic level switch
Level switches in a normal float switch design provide a mechanical switch contact or, in electronic version, generally a PNP or NPN transistor output. In the field of switches, there are also many different measurement technologies such as reed contact technology, optoelectronics, conductivity, vibronic and many more.
Each of these technologies has advantages and disadvantages, along with complex, application-specific limiting factors such as for example conductivity, dielectricity, density, contamination, colour, pressure strength, etc. A trusted statement concerning which technology is the most suitable or can be used in a specific application environment can only just be made after thorough assessment and frequently also your final test in the plant itself under real application parameters.
Note
WIKA offers you a very wide selection of level measuring instruments. Ultimate on optoelectronic level switches, hydrostatic level sensors, float switches and further instruments are available on the WIKA website. You will find videos on the functionality of the average person measuring principles on our YouTube channel. Your contact person will undoubtedly be pleased to advise you on the selection of the most likely product solution.