KleenOil India, a producer of business oil filtration methods, has helped to significantly enhance the product high quality of cold rolling sheets for its metal industry shopper, by installing a FiltraMag+ 2.zero from Eclipse Magnetics inside its annealing course of.
Filtramag’ ราคาเกจวัดแรงดัน circulate know-how ensures that extraction rates are maximised. – Image: Eclipse Magnetics
The company had beforehand used a standard magnetic curler separator to guard its electrolytic cleansing line (ECL) from ferrous contamination. However, with a magnetic performance of just 6000 gauss, the collection efficiency was insufficient and significant issues were occurring with the standard of its finished merchandise.
An ECL is used within the metal business to help clean and strip the floor of the metal sheet of rolling mud by using an alkaline answer. The material passes between electrodes, immersed in tanks containing the electrolyte. Whilst this system is simpler in cleaning cold rolled steel than standard cleansing processes, the instability of the chemicals can and do trigger issues.
Reduced effectiveness
Whilst a magnetic roll separator can offer a degree of protection inside these circumstances, its effectiveness could be considerably lowered, resulting in contamination elimination between 30-40%. Despite the magnetic roller being put in, the alkaline resolution was still closely saturated with dust particles and was suffering from an unstable PH degree that mixed have been resulting in important rusting during the process resulting in scratching of the ultimate product.
Filtramag+ provides fine particle extraction efficiency within stainless-steel manufacturing. – Image: Eclipse Magnetics
Filtration effectivity
Effective filtration of the alkaline resolution is paramount to make sure optimum efficiency of the ECL and simply having any magnetic filter or separator just isn’t assured to unravel the ferrous contamination problem. The efficiency of the filtration is determined by the magnetic materials type, dimension of the magnet, magnetic strength and likewise the fluid move dynamics. A low power magnet or minimal publicity to the fluid is not going to carry out to the required levels. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing by way of the magnetic curler.
Prolonging pump lifespan
It is necessary not only to use the correct product for the process in question, however the higher degree of solution safety offers further benefits, including prolonging the lifespan of the pump in addition to a discount in associated prices associated to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid used in a by-pass manner, the Eclipse Magnetics’ Filtramag+, situated on the return line, decreased contamination on this application throughout the alkaline resolution from 400mg/m2 to just 30mg/m2 by eradicating the nice dust particles that were inflicting issues.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of sales and technique at KleenOil India defined: “The magnetic curler was not offering enough protection to the fluid in this utility, and it highlights the significance of choosing the proper methodology of magnetic protection. Due to the nice particles circulating inside the alkaline answer, vital rusting was being created in the course of the ECL process that was inflicting damage to the metal sheet. We really helpful Filtramag+, a highly effective magnetic filtration system to our consumer as its capability to take away even the finest particles from fluids would significantly improve the issues that the enterprise was dealing with. By putting in the Filtramag+, our client was instantly supplied larger ranges of safety towards the harm that have been being caused by the contaminated answer. We work often with Eclipse Magnetics high-performance merchandise and always see significant, constructive outcomes quickly after set up of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics offers high-intensity 11,000 Gauss, patented Neodymium magnetic circuits, making it notably efficient for use with materials that have decrease magnetic permeability similar to cast iron and tungsten carbide. It is designed for harsh chemical wash systems, with its dual-flow know-how ensuring that extraction charges are maximised as ferrous particles are uncovered to the magnets twice on a single pass via the filter.
As a result of the set up, the company is now not suffering from broken completed components, has reduced its scrappage and waste, as nicely as prolonging the life of the pump.
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