Celeros Flow Technology injects new life into 40 yr previous SAGD pump to extend heavy oil production for customer

Celeros Flow Technology has injected new life into a heritage pump for a Canadian heavy oil recovery customer, enabling them to increase production. The pump – a Mather & Platt BB5 – was greater than forty years outdated and had been subject to quite a few post-installation alterations.
Heavy oil deposits are extremely viscous and require the injection of high pressure, excessive temperature steam to enhance fluidity and permit the oil to be pumped to the floor. In order to boost extraction on this project, the shopper wanted to increase water temperatures from 90° C to 140° C. However, there were considerations that the prevailing pump may not be capable of ship this requirement. Nozzle hundreds have been a selected concern. They turned to Celeros Flow Technology brand ClydeUnion Pumps, their most popular supplier of some 20 years, for assistance.
Mather & Platt is considered one of several heritage pump manufacturers for which Celeros Flow Technology offers full lifecycle support1. Their aftermarket engineering staff undertook a thorough examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used within the heavy oil extraction course of. The investigation revealed that the pump had suffered a variety of seal failures over time that had damaged the stuffing field and affected operational effectivity. There had also been เกจวัดแรงดันไทวัสดุ interventions for many years – however the pump had never truly failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testament to the standard of the original pump that it had continued to function in such harsh circumstances and with no regular maintenance over such an extended time frame. More importantly, it gave us confidence that a thorough overhaul could obtain the specified improvement in performance, saving the client the fee and lost manufacturing time that can be associated with sourcing and putting in a new unit.”
Celeros Flow Technology overhauled the SAGD pump and carried out a mechanical seal upgrade and Plan 23 seal flush to optimize pump performance. In addition, finite factor analysis was undertaken to substantiate that the nozzle loads would withstand the desired temperature enhance. As a end result, the pump is now able to delivering steam at the larger temperatures required. The seal upgrades ensure it meets the newest specifications.
Concludes Mike Golds: “We are actually happy with the end result of the SAGD pump upgrade. It has not solely achieved the desired manufacturing increase for the client, but in addition offered a more sustainable and cost-effective solution than whole pump substitute. Using fashionable engineering and evaluation, we’ve been in a place to give the present pump a new lease of life and guarantee it will proceed to carry out properly for many more years.”
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