KleenOil India, a producer of industrial oil filtration techniques, has helped to significantly improve the product high quality of cold rolling sheets for its metal business client, by putting in a FiltraMag+ 2.zero from Eclipse Magnetics inside its annealing process.
Filtramag’s integral dual flow know-how ensures that extraction charges are maximised. – Image: Eclipse Magnetics
The company had beforehand used a standard magnetic curler separator to protect its electrolytic cleaning line (ECL) from ferrous contamination. However, with a magnetic performance of just 6000 gauss, the gathering performance was insufficient and important issues have been occurring with the standard of its completed products.
An ECL is used within the metal business to help clear and strip the surface of the metal sheet of rolling dust through the use of an alkaline answer. The materials passes between electrodes, immersed in tanks containing the electrolyte. Whilst this technique is simpler in cleaning cold rolled metal than typical cleansing processes, the instability of the chemicals can and do trigger issues.
Reduced effectiveness
Whilst a magnetic roll separator can supply a stage of protection inside these circumstances, its effectiveness can be considerably decreased, leading to contamination removal between 30-40%. Despite the magnetic curler being put in, the alkaline answer was nonetheless closely saturated with dust particles and was affected by an unstable PH level that combined were resulting in significant rusting during the course of resulting in scratching of the final product.
Filtramag+ provides nice particle extraction performance inside chrome steel manufacturing. – Image: Eclipse Magnetics
Filtration efficiency
Effective filtration of the alkaline solution is paramount to make sure optimum efficiency of the ECL and easily having any magnetic filter or separator is not guaranteed to solve the ferrous contamination downside. The efficiency of the filtration depends on the magnetic materials type, size of the magnet, magnetic power and in addition the fluid circulate dynamics. A low strength magnet or minimal exposure to the fluid is not going to carry out to the required levels. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing through the magnetic roller.
Prolonging pump lifespan
It is necessary not solely to make use of the correct product for the method in query, but the greater level of solution protection provides extra advantages, together with prolonging the lifespan of the pump as properly as a discount in related costs related to maintenance and wastage. Passing 500 l/min, with over 10,000 l of fluid used in a by-pass method, the Eclipse Magnetics’ Filtramag+, situated on the return line, reduced contamination on this utility within the alkaline resolution from 400mg/m2 to only 30mg/m2 by eradicating the nice dust particles that have been causing issues.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of sales and technique at KleenOil India defined: “The magnetic roller was not offering enough protection to the fluid on this application, and it highlights the significance of choosing the right method of magnetic safety. เกจวัดแรงดันออกซิเจนราคา to the fantastic particles circulating throughout the alkaline solution, significant rusting was being created during the ECL process that was causing damage to the metal sheet. We really helpful Filtramag+, a highly efficient magnetic filtration system to our shopper as its capability to take away even the best particles from fluids would considerably improve the issues that the business was dealing with. By putting in the Filtramag+, our client was immediately offered higher ranges of safety in opposition to the damage that had been being caused by the contaminated answer. We work frequently with Eclipse Magnetics high-performance products and always see important, positive results quickly after installation of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics provides high-intensity 11,000 Gauss, patented Neodymium magnetic circuits, making it significantly efficient for use with supplies which have decrease magnetic permeability corresponding to forged iron and tungsten carbide. It is designed for harsh chemical wash techniques, with its dual-flow know-how guaranteeing that extraction charges are maximised as ferrous particles are uncovered to the magnets twice on a single pass through the filter.
As a results of the set up, the corporate is now not affected by broken finished parts, has reduced its scrappage and waste, in addition to prolonging the life of the pump.
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