KleenOil India, a manufacturer of commercial oil filtration techniques, has helped to considerably enhance the product quality of chilly rolling sheets for its metal trade shopper, by installing a FiltraMag+ 2.zero from Eclipse Magnetics inside its annealing course of.
Filtramag’s integral twin flow expertise ensures that extraction charges are maximised. – Image: Eclipse Magnetics
The company had previously used a conventional magnetic curler separator to protect its electrolytic cleansing line (ECL) from ferrous contamination. However, with a magnetic efficiency of just 6000 gauss, the collection performance was insufficient and significant issues were occurring with the quality of its finished merchandise.
An ECL is used within the metal business to assist clean and strip the surface of the metal sheet of rolling dust by using an alkaline resolution. compound gauge ราคา passes between electrodes, immersed in tanks containing the electrolyte. Whilst this system is more practical in cleansing chilly rolled metal than typical cleaning processes, the instability of the chemical compounds can and do trigger problems.
Reduced effectiveness
Whilst a magnetic roll separator can offer a stage of protection inside these circumstances, its effectiveness may be considerably decreased, leading to contamination elimination between 30-40%. Despite the magnetic roller being put in, the alkaline answer was nonetheless closely saturated with mud particles and was affected by an unstable PH stage that combined had been resulting in significant rusting through the process resulting in scratching of the ultimate product.
เกจวัดแรงดันแก๊สlpg presents fine particle extraction efficiency inside stainless steel manufacturing. – Image: Eclipse Magnetics
Filtration efficiency
Effective filtration of the alkaline solution is paramount to ensure optimum efficiency of the ECL and easily having any magnetic filter or separator is not guaranteed to resolve the ferrous contamination downside. The effectivity of the filtration is determined by the magnetic material type, measurement of the magnet, magnetic energy and likewise the fluid flow dynamics. A low strength magnet or minimal publicity to the fluid will not carry out to the required ranges. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing by way of the magnetic roller.
Prolonging pump lifespan
It is important not solely to make use of the right product for the process in query, however the higher degree of solution safety supplies extra advantages, together with prolonging the lifespan of the pump as nicely as a discount in related prices related to maintenance and wastage. Passing 500 l/min, with over 10,000 l of fluid used in a by-pass manner, the Eclipse Magnetics’ Filtramag+, located on the return line, decreased contamination in this utility throughout the alkaline resolution from 400mg/m2 to simply 30mg/m2 by removing the fantastic mud particles that have been causing problems.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of sales and technique at KleenOil India explained: “The magnetic roller was not offering enough safety to the fluid in this utility, and it highlights the significance of choosing the proper technique of magnetic protection. Due to the fine particles circulating within the alkaline resolution, vital rusting was being created in the course of the ECL process that was inflicting damage to the steel sheet. We really helpful Filtramag+, a highly effective magnetic filtration system to our shopper as its capability to take away even the finest particles from fluids would considerably enhance the issues that the business was dealing with. By putting in the Filtramag+, our client was instantly supplied higher ranges of protection towards the injury that have been being brought on by the contaminated solution. We work frequently with Eclipse Magnetics high-performance merchandise and always see significant, constructive results soon after set up of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics presents high-intensity eleven,000 Gauss, patented Neodymium magnetic circuits, making it significantly efficient for use with materials that have lower magnetic permeability similar to forged iron and tungsten carbide. It is designed for harsh chemical wash methods, with its dual-flow know-how guaranteeing that extraction charges are maximised as ferrous particles are uncovered to the magnets twice on a single cross via the filter.
As a result of the set up, the corporate is no longer suffering from broken finished elements, has reduced its scrappage and waste, in addition to prolonging the life of the pump.
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